An Introduction to Japan Prefabricated Construction Suppliers and Manufacturers Association

Our association

Purpose of Our Founding

Our association was founded in January 1963 as an organization playing a central role in developing the industrial production of housing and promoting the modernization and rationalization of the construction industry.

In January of the next year, under the joint jurisdiction of Japan’s Ministry of Construction (currently the Ministry of Land, Infrastructure, Transport and Tourism) and the Ministry of International Trade and Industry (currently the Ministry of Economy, Trade and Industry), we became an incorporated association.

Further, in October 2013, we got a new start as a general incorporated association that aims to promote the creation of a rich living environment and high quality social capital through research and development on prefab architecture as well as its construction and propagation.

Projects

  1. Independent certification activities related to prefab housing and construction (certifying precast concrete (PC) component quality,inspecting PC structures, certifying PC construction welding qualifications, certifying qualifications of PC building construction management engineers, certifying qualifications of prefab housing coordinators)
  2. Disaster countermeasures (support for construction of temporary emergency housing, and investigation and research into related technology)
  3. Public relations (publication of journals, and surveys of prefab housing sales results)

    JPA

  4. Warranties and insurance against defects
  5. Housing exhibition (discontinued from August 2013)
  6. Projects involving first-class architects’ offices
  7. Investigation and research into prefab housing and buildings
  8. Presentation of opinions and suggestions on measures involving housing and residential land

Organizational Structure

Organizational Structure

About Prefab Housing and Buildings

  • The “prefab” in prefab housing and buildings is abbreviated from “prefabricated,” and indicates a system of producing housing structural members, such as columns, beams, roof trusses and walls, in a factory and assembling them at the construction site.
  • In prefab housing and buildings, the main components are produced under thorough quality control, so there is no deviation in quality and a high degree of precision is achieved. In addition, less effort is required at the construction site and it is possible to greatly reduce the amount of time spent on construction.

Classification of Prefab Housing and Building Construction Methods

  • Iron and steel prefab housing and buildings:
    Steel frame comprises the main structural members, using wall panels with steel-frame columns and beams
  • Unit prefab housing and buildings:
    Modules (units) made with frames of steel or wood are produced at the factory and connected together at the construction site
  • Wooden prefab housing and buildings:
    The main structural members are panel and other items made of wood
  • Concrete prefab housing and buildings:
    The main structural members are PC panels and other PC components (precast concrete panels produced at the factory)

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PC Architecture Committee

The focus of the PC Architecture Committee

The PC Architecture Committee focuses on architecture using precast reinforced concrete (PC) components as the main structural member (PC architecture).

The construction methods involved have diverged into many branches but the main methods being used presently are ① the wall-precast reinforced concrete (W-PC) construction method, ② the framed wall precast reinforced concrete (WR-PC) construction method, ③ the rigid-frame precast reinforced concrete (R-PC) construction method, and ④ the precast reinforced concrete encased steel frame (SR-PC) construction method.

These can be used for all kinds of concrete buildings, beginning of course with multiple-dwelling housing complexes, and including office buildings, shops, warehouses, medical facilities, sports facilities, etc.

The PC Architecture Committee promotes development of technology for designing PC buildings, manufacturing PC components and managing PC construction, and it strives for popularization of PC architecture.

The Three Projects of the PC Architecture Committee

The PC Architecture Committee is conducting three projects, one for certifying the quality of PC components, one for inspecting PC structures, and one for certifying the qualifications of PC building construction and PC components manufacturing management engineers.

① PC components quality certification

The PC components quality certification project was launched in 1989 for the purposes of ensuring the quality of PC components and a competent supply for use in buildings, as well as rationalizing and simplifying the supervision systems of each implementing body.

Establishment of certification standards is deliberated by the PC Components Quality Certification Planning Committee, which is composed of persons with academic expertise or vocational experience and each of the implementing bodies, and the practice of inspections based on these certification standards is entrusted to third party institutions.

The PC Components Quality Certification Committee receives the results of this and holds a general review for discussing whether or not to approve the certification standards, and the Chairman of our association approves a person recognized as suitable by the PC Components Quality Certification Planning Committee.

The design standard strength of PC components for N certification is 60 N/ ㎟ or less and that for H certification is greater than 60 N/ ㎟ but no more than 120 N/ ㎟ .

As of April 2013, within Japan 51 plants of 40 companies had earned N certification, and 18 plants of 15 companies had earned H certification.

Abroad, as of April 2013, four plants of four companies had earned N certification.

② PC structure inspection

The system for inspecting PC structures was inaugurated in the year 2000 in response to the increased importance of ensuring appropriate structural safety and operability of PC architecture as a result of enactment of the Housing Quality Assurance Act and new regulations on performance under the Building Standards Act.

Under it, the PC Structure Inspection Committee was established, composed of persons with academic expertise or vocational experience, and it has conducted inspections of all kinds of PC building structures.

In the 13 years from fiscal 2000 to 2012, it has completed inspections of a total of 14,660 units in 263 buildings in 127 cases.

③ Certifying qualifications of PC building construction management engineers

As the social landscape changes and R&D proceeds, the system for certifying the qualifications of engineers to supervise PC construction methods has been expanded in the scope of its applications since 1989, when it was limited to the earlier W-PC method suitable for medium-rise housing complexes, to inclusion of high-rise housing complexes with the addition of the R-PC and WRPC methods.

Stationing engineers with broad knowledge who could oversee quality control and supervision of construction under the variety of construction methods involved in all of the PC methods became desirable, so the new system was launched in 2006.

The Planning Committee for Certifying Qualifications of PC Building Construction Management Engineers was established, composed of persons with academic expertise or vocational experience and each of the implementing bodies, and it has been certifying the qualifications of PC building construction management engineers.

To qualify, PC building construction management engineers must have public qualifications (Registered Architect of the First Class, or Building Construction Management Engineer of the First Class) and at least one year of experience at managing PC building construction, after which they must enroll in a course offered by our association and pass a test.

They then can apply for registration, after which they are certified. As of 2012, 342 technicians had been thus registered and certified.

Publications issued by the PC Architecture Committee

The PC Architecture Committee publishes a range of technical papers, as listed below, presenting the results of technological development in PC building design, PC component structure and PC building construction management.

  • Compilations of precast building technology
  • Collections of diagrams with standards for arrangement of reinforcements in PC buildings
  • Guidelines for precast reinforced concrete building construction technology
  • Standards for manufacturing high-strength PC components

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Housing Committee

The Housing Committee comprises 20 prefab housing manufacturers.

Playing a leading role in the industry, it engages in activities with the aim of creating high-quality living spaces and residential environments and realizing a rich society full of vitality, through both construction and R&D of industrialized housing.

It also strives to create an axis for joint efforts among the member companies to quickly adapt to government policies and changes in the environment surrounding the housing industry.

Activities of the Housing Committee

① Promoting the spread of advanced housing and technology, and coping with laws and standards

The Housing Committee aims to create new technology, cultivate new fields and promote a high-quality supply system in industrialized housing—an area of expertise—and it is playing an active leading role in promoting and popularizing “housing that can be actively utilized into the future.” It is also striving for technological ways to meet the challenges of revisions in the Building Standards Act and certification regarding industrialized housing.

② Pursuing a supply service system for highquality housing

The Housing Committee is working to raise the supply service level and quality of housing by drawing up supply service management standards for prefab housing. It is also drawing up a “medium-term Customer Satisfaction (CS)/quality plan” in order to achieve CS over the long term, and working to raise the CS/quality level further among each of its member companies.

③ Promoting the spread of good housing stock

The Housing Committee is promoting the creation of a market for good stock and aiming to introduce leading technology and high-quality supply systems into the field of housing stock through its efforts to promote the spread of long-term highquality housing, favorable local environments and town planning.

④ Strengthening environmental measures

The Housing Committee is aiming for the realization and spread of netzero-energy housing. It is also drawing up an environmental action plan “Eco-Action 2020” for the purpose of contributing to the realization of a sustainable society through efforts in consideration of preservation of biodiversity to promote sustainable wood sourcing and greening and to promote the reduction of waste and CO2 emissions throughout the housing life cycle. It is making steady progress toward achieving these goals.

⑤ Promoting educational activities for raising the level of housing life

In order to create better housing and an improved living environment, the Housing Committee is proactively providing appropriate information to residents, aiming for establishment of mechanisms for achieving safe and secure living over the long term. It is proactively holding lectures and symposiums, and releasing the results of its surveys and research.

1) Holding lectures and symposiums
  • Housing Committee seminars
  • Environmental symposiums
  • Household and town planning symposiums
2) Announcing survey and research results
  • Development and announcement of a method for determining earthquake resistance of industrialized housing
  • Announcement of achievements based on the environmental action plan, Eco-Action 2020, each fiscal year
  • Creation and announcement of supply service management standards
  • Creation and announcement of Housing Life Improvement Plan
  • Creation and announcement of maintenance guidelines
  • Formulation and announcement of design guidelines for a favorable housing environment
  • Formulation and announcement of “Proposal for townscape scenery appraisal”

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Standardized Architecture Committee

The Standardized Architecture Committee comprises member companies (13 companies as of October 1, 2013) involved in manufacturing, designing, constructing, selling or leasing assembled houses or unit houses.

Given the rapid development and changes of these times, housing needs have steadily diversified. On the basis of its 40-plus years of experience and results, the Standardized Architecture Committee is striving to improve technological development and construction management in order to meet these needs.

Through the construction of standardized buildings, the Standardized Architecture Committee contributes to public projects to ensure the safety and livelihood of victims of natural disaster both in Japan and abroad and is helping ameliorate resource concerns and environmental problems through reuse and recycling, and it aims for the realization of an eco-friendly society.

Our association’s standardized buildings have been adopted for a wide range of uses, such as offices, shops, factories, warehouses, lodging, hospitals, government offices and educational facilities, taking advantage of the merits of structures based on prefab construction methods.

Activities of the Standardized Architecture Committee

① Disaster countermeasures(temporary emergency housing in times of disasters)

Construction of temporary emergency housing when disaster strikes is one of the services the Standardized Architecture Committee provides.

Our association has entered into agreements with all of Japan’s 47 prefectures regarding construction of temporary emergency housing in times of disaster, and we construct temporary emergency housing through our member companies upon the basis of requests from the governor of each prefecture.

In recent years, we have constructed temporary emergency housing for the victims of natural disasters including the Great Hanshin Earthquake, Mt. Usu eruption, Niigata Chuetsu earthquake, Noto Peninsula earthquake, Niigata Chuetsu offshore earthquake and Great East Japan Earthquake.

② Safety, resource constraint and environmental improvement

The Standardized Architecture Committee aims to ensure the safety of its buildings by applying or following Guidelines and Commentary on Managing the Use of Reused Steel Frame Components (3rd Edition) with regard to reused buildings.

We thereby guarantee their safety while contributing to amelioration of resource constraints and environmental problems.

③ Investigations and research into standardized architecture

The Standardized Architecture Committee present “Technical Views on Steel-Frame Prefab Building Structures” as the unified technical opinion of our association.

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Education Committee

The Education Committee engages in the following activities with the purpose of improving the quality of member company employees in the fields of sales, production, engineering, construction, after-sales service, reform and others.

① Certifying prefab housing coordinator (PHC) qualifications

In contemporary times, housing business employees require special knowledge covering diverse fields from architectural regulations in housing business to financial planning.

To meet these demands of the times, a system for certifying the qualifications of housing business employees as prefab housing coordinators (PHC) was set up in 1989 and training courses are being held on a nationwide scale.

As of the end of March 2013, a total of nearly 30,000 qualified persons had been registered.

Educational texts have also been created for the purpose of providing general knowledge on housing, with the 11th edition being published in April 2013.

② Holding housing industry CS conventions

Housing industry CS conventions have a long history, starting from 1976 with the TQC Convention (later renamed the TQM Convention), with a total of 40 being held through fiscal 2013.

In a typical year, examples of CS activities of each member company are announced and timely special lectures are held regarding activities for improving customer satisfaction in different business fields, which contribute greatly to the expansion and improvement of CS activities in each member company.

③ Holding courses on improving prefab architecture quality

Courses to improve prefab architecture quality have been held annually in Tokyo and other localities starting from 2001.

Persons in charge of practical business and leaders active on the front lines of each field from production, design of individually contracted residences and construction to after-sales service and reform learn the basics of quality control.

Through the exchange of information among the members and research on examples of problems in each field on the basis of the theme chosen each year, the courses contribute greatly to improvement in their qualifications.

④ Conducting questionnaire surveys on trustworthy residential planning

From 1994, the Education Committee has been conducting questionnaire surveys of clients centering around the performance of sales reps.

Questionnaires are mailed to 1,000 clients who have purchased newly built homes from the ten prefab housing manufacturers among the member companies and lived in them for an average of one year, and their responses are received.

Based on the results of these surveys, our association works to improve the prefab coordinator system and raise the level of the business managers’ performance.

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Committee on Warranties and Insurance against Defects

On the basis of the Act on Assurance of Performance of Specified Housing Defect Warranty (Housing Defect Warranty Fulfillment Act), enacted October 1, 2009, any business supplying newly built housing has an obligation to ensure its financial ability to fulfill warranties against defects by depositing security funds or taking out insurance.

As an “organization supplying housing of high quality,” our association is treated as a specified organization (or approved organization) by the housing defect warranty liability insurance corporations (five companies) specified by the Minister of Land, Infrastructure, Transport and Tourism, and when our member companies take out insurance to ensure their financial ability, a committee has been set up to promote defect warranty insurance for the purpose of appropriate planning and management of measures that must be taken.

The main tasks of the Committee to promote defect warranty insurance include

  1. Planning and management of matters necessary for ensuring financial ability through defect warranty liability insurance
  2. Creating standards for ensuring quality of housing making use of group insurance systems
  3. Taking steps to train Specified (Certified) Prefab Housing Inspectors (Group Inspectors)

The advantages of qualifying for specified group (certified group) insurance include

① Discounted insurance premiums

When our member companies and their affiliated companies apply for group insurance through the offices of our organization, they can receive a discount ※1 on insurance premiums compared to applying for general housing insurance.

※1: For details on the group insurance discount and discount rates, enquire with our association.

② For group insurance, inspection is implemented internally

When applying for general housing insurance, two on-site inspections conducted by insurance inspection organizations are necessary (when arranging basic reinforcement and upon completion of roof), but when applying for group insurance, it is possible to have the basic reinforcement arrangement inspection done by group inspectors from one’s own company whose qualifications have been certified by the group.※2

Having one’s own company’s group inspectors conduct the basic reinforcement arrangement inspection provides reduced fees for the first inspection and the possibility of smoother progress management because schedule adjustment for inspectors from insurance inspector organizations becomes unnecessary.

※2: There are some cases in which group inspection is not possible.

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Types and Qualifications for Membership

Our association consists of three kinds of members: ① regular members, ② associate members and ③ supporting members.

Regular members

  • ① Corporations manufacturing or selling parts needed directly for prefab buildings
  • ② Corporations constructing or selling prefab buildings
  • ③ Corporations manufacturing or selling construction machinery used for prefab building construction

Corporations of any of the above descriptions that also meet the standards for business results listed in the table below:

Category Unit Standard for Results
Houses Houses At least 300 annually
Residential complexes
(low-, medium- and high-rise)
Units At least 300 annually
Components
(materials, modules)
Unit-equivalents At least 300 unit-equivalents and 500 million yen in sales annually
Standard buildings At least 30,000㎡ annually

Associate members

Corporations engaged in the same kinds of business as regular members, but not meeting the standards for business results required of regular members.

Supporting members

Corporations or organizations that support the purposes of our organization (if an organization does not qualify as a corporation, the representative of the organization)

Number of members (as of October 1, 2013)

Total number: 180

Regular members: 36
Associate members: 45
Supporting members: 99

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Member Privileges

  • Through the activities of our association’s committees and committees, members have quick and precise access to information and data on housing, and they can also promote discussion, investigation and research through collaborative efforts into common issues such as development of technology or cultivating demand.
  • Members receive issues of the association’s journals, including JPA, JPA News and JPA News Sokuho and all varieties of reports and data for free or at a special members’ price.
  • Members can participate in lecture meetings, training courses, briefings and seminars and gain more knowledge and skills.
  • Members can find chances for international exchange through our organization by attending international conferences and participating in overseas visits, and get access to overseas information on the housing industry.
  • Members can participate in social gatherings with other members and gain new partnerships and friendships.

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Locations

Japan Prefabricated Construction Suppliers and Manufacturers Association

map

M&C BLDG., 3-13 2-CHOME, KANDAOGAWAMACHI, CHIYODA-KU, TOKYO 101-0052 JAPAN
TEL +81-3-5280-3121
FAX +81-3-5280-3127
URL http://www.purekyo.or.jp

  • HOKKAIDO Branch

    8-1 6CHOME, HIGASHISAPPORO,2JO, SHIRAISHI-KU, SAPPORO-CITY, HOKKAIDO 003-8558 JAPAN
    TEL +81-11-841-3015
    FAX +81-11-831-2221

  • CHUBU Branch

    SHOWA BLDG., 3-26 4CHOME, SAKAE, NAKA-KU, NAGOYA-CITY, AICHI 540-0032 JAPAN
    TEL +81-52-251-2488
    FAX +81-52-261-4861

  • KANSAI Branch

    WAKITATENMABASHI BLDG., 2-13KYO-MACHI, TENMABASHI, CYUO-KU, OSAKA-CITY, OSAKA 540-0032 JAPAN
    TEL +81-6-6943-5016
    FAX +81-6-6943-5904

  • KYUSHU Branch

    IWASAKI BLDG., 12-25 NISHINAKASU, CHUO-KU, FUKUOKA-CITY, FUKUOKA 810-0002 JAPAN
    TEL +81-92-716-3930
    FAX +81-92-716-3931

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JPA Special Edition May 30,2014

Progress in Activities for Recovery from the Great East Japan Earthquake
-Record of Activities by the Association and Member Companies-

CONTENTS

Part.1
Temporary Emergency Housing Construction Activities (From Mar. to Sep. 2011)
Part.2
Recovery and Reconstruction Activities (From Oct. 2011)
Part.3
The Role and Future Outlook for Members of JPA

PDF(4.77MB)

JPA Special Edition May 30,2014

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